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Roll-up doors are the unsung heroes of warehouses, loading docks, retail spaces, and industrial buildings. They work tirelessly day in and day out—until they don’t. Moreover, when they break down, it can disrupt operations and cost your business time and money. That’s why knowing how to handle commercial roll up door troubleshooting is essential for every business owner.

In this post, we’ll walk you through the top 5 common problems with commercial roll-up doors, how you can fix them (or at least spot them), and when it’s time to call in the experts. Let’s get rolling (no pun intended)!

1. Roll-Up Door Alignment Problems

If your roll-up door is jammed, crooked, or making strange grinding noises while opening or closing, chances are you’re dealing with roll-up door alignment problems. Misaligned doors can lead to uneven wear, motor strain, or complete operational failure.

How to Fix It:

  • Look for any visible bends or obstructions on the tracks.
  • Check the door slats, as warped slats can throw the whole system off.
  • Lubricate the track and rollers to ensure smooth movement.

If the issue persists, call a professional. Realigning a heavy commercial door isn’t a DIY job. That’s why regularly inspecting alignment should be a key part of your roll-up door maintenance tips checklist to catch problems before they escalate.

2. Sluggish or Non-Responsive Operation

Does your door respond slowly, or not at all, to your control switch? This could be an issue with the power supply, motor, or control system. Sluggish doors can be dangerous and signal bigger issues underneath.

How to Fix It:

  • Make sure the door is properly connected and the breaker hasn’t tripped.
  • Inspect remote batteries or control panel wiring.
  • If the motor is humming but the door doesn’t move, the motor may be burned out or jammed.

If simple steps don’t help, it’s time to call the pros. Roll up door repair often involves complex electrical components that require trained hands.

3. Broken Springs or Worn Tension

Springs are crucial for helping the door lift and lower smoothly. If you notice your door slamming shut or refusing to stay open, the springs may be broken or the tension could be off.

How to Fix It:

  • Do not try to fix springs yourself. These are under high tension and can be dangerous.
  • Look for visible damage such as gaps in the spring coils or a lack of resistance when you try to lift the door manually.

The safest and smartest move? Call RCI Doors™ for immediate roll up door repair. We specialize in fixing roller doors with high-tension components such as springs and cables.

4. Excessive Noise or Grinding Sounds

A noisy roll-up door isn’t just annoying but a sign that something’s not working right. Grinding, squeaking, or banging sounds often point to issues with the track, rollers, or motor.

How to Fix It:

  • Lubricate all moving parts—especially the rollers and track.
  • Check for loose bolts or worn bearings.
  • Inspect the motor if the noise sounds electrical or comes from inside the drive unit.

If noise persists after these steps, contact a professional for deeper commercial roll up door troubleshooting. The earlier you catch these issues, the cheaper they are to fix.

5. Physical Damage to Door Slats or Panels

Accidents happen—whether it’s a forklift bump or extreme weather, commercial doors often suffer dents, cracks, or full-blown damage to their slats. Damaged panels can jam the door, compromise security, or let in the elements.

How to Fix It:

  • Inspect the slats for visible damage.
  • Do not force a stuck door, as it can worsen the issue.
  • Replace damaged slats rather than trying to hammer them back into shape.

RCI Doors™ can replace individual slats or entire door sections quickly and professionally. When it comes to fixing roller doors, precision is everything.

Bonus: Roll-Up Door Maintenance Tips

Want to keep your commercial roll-up door in top shape and avoid major problems? Here are a few roll-up door maintenance tips to follow:

  • Clean the door exterior to prevent rust and wear.
  • Schedule annual professional inspections for peace of mind.
  • Keep an eye (and ear) out for changes in performance or noise.

Remember, preventative care saves you money on major roll up door repair in the long run!

When to Call the Experts?

Sure, some fixes are simple. However, when you’re facing motor issues, broken springs, severe misalignment, or repeated malfunctions, it’s time to bring in the professionals. Trusting an expert ensures the job is done safely, efficiently, and up to code.

At RCI Doors™, we’ve built a reputation for top-notch service in commercial roll up door troubleshooting, roll up door repair, and fixing roller doors of all types and sizes. Our experienced technicians understand the various challenges of commercial spaces and offer tailored solutions that keep your operations running smoothly.

Let RCI Doors™ Help You Keep Things Rolling

Don’t let a faulty door stop your business in its tracks. Whether you’re dealing with roll-up door alignment problems, a slow motor, or damaged slats, RCI Doors™ is here to help.

Our team of specialists will diagnose the issue, provide a fast and reliable fix, and even guide you with the best roll-up door maintenance tips to prevent future trouble.

Need expert help now?  Call RCI Doors™ today, and let’s get your commercial roll-up door back on track!

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